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Fire detection and suppression system installation documentation

Several customers  have asked for installation information beyond the installation instructions provided with the system (see links to the manuals here).  While the installation manuals are rather detailed, there is no substitute for pictures with brief descriptions.

We recently did a "full blown" installation on Gary and Karen Swaim's beautiful coach.  If that name sounds familiar, the Swaims had a horrendous fire on July 13, 2007.  They have documented the events of the fire and the recovery at:  http://swaimquest.com/Coach_Fire.aspx.  I believe that their site is a must read for motorhome owners.

The Swaim's installation represents the best installation that I have been involved with. 

The Swaim's beautiful Panther Motorhome and service truck before the fire

 

All that is left of the Swaim's coach and truck

 

This is the Swaim's new Holiday Rambler Navigator and replacement service truck

 

Now for some photos and details about the installation. 

When possible, I will reference part numbers from McMaster Carr (http://www.mcmaster.com/).  They have an excellent website, sell at a fair price to individuals, have fair shipping costs and excellent delivery.  The parts will appear as:  {{xxxxxx}}.  You can simply enter the part number in their search box and you will get the information on the part.  You can also choose to go to the page in the catalog for that part.  This will allow you to look at other related parts.  If McMaster Carr does not have the parts, I will reference my source for your consideration.

The installation begins with running the wire for the sensors and relays, along with the DOT tubing for the nozzles.  In this case the wire and tubing was run in the frame rails above the open bays.  The use of a wire push/pull stick tool {{4078K11}} makes the job easier.  We recommend using 3/8 DOT tubing {{5097T642}} for plumbing (the RValve is equipped with push-on DOT fittings).  The location of these utility runs will vary from coach to coach.

The recommended wire for the sensors and control wire for relays is Carol C6348 which is 22 GA twisted pair signal/communication wire (or equivalent).  My source is http://digikey.com/ (do a search for "Carol C6348" and you will see three options for different length spools).

 

 

 

Next the RValve is mounted.  In this case, a bracket was fabricated to mount to the Aqua-Hot cabinet.  You can see the DOT fittings on the RValve as well as the wires from the monitor that are used to trigger the valve.  The wires are enclosed in split loom {{7840K33 for 1/2 inch}}.  The valve should be relatively close to the pressure vessel.  The second photo shows the bay cover modified to allow access to the RValve.

 

The pressure vessel can be mounted in any convenient location.  In this case it was mounted in the middle of a utility bay beside the Aqua-Hot.  If the vessel is mounted in an unheated bay, consideration should be given to freeze proofing (click here for information). The pressure vessel is often held in place with "hose" type clamps.  It is hard to find the correct size in most hardware stores.  Two clamps can be joined, or they can be ordered {{5011T39}};

 

 

 

 

The EG-400/EG400-5 monitor can be mounted in any number of ways.  On the Swaim's coach, a unique approach was used -- one that I think is beautiful.  We had a cherry wood enclosure made and then used a Ram Mount fixture to mount the box to the panel next to the driver.  The picture of the actual mounting is not the best, but you can probably see how it was mounted.  I have also included a photo of the Ram Mount that was used.

 

 

 

The main wiring for the EG-400 or EG-400-5 should be organized so that subsequent trouble shooting can be easily done.  The four-post terminal block and the 12-position terminal strip can be ordered from Del City (delcity.net).  The 4-post block facilitates multiple connections for the 12-volt positive and negative terminal as well as the master relay output to control various circuits.  Note that the sensor wires were connected to the terminal strip.  This would facilitate troubleshooting, should that become necessary.  In addition, the circuits were labeled.  This wiring was done in the front, driver's side electrical bay.

 

 

 

 

The EG-400/EG-400-5 systems can shut off the propane supply in the event of a fire.  Gary's coach had a propane detector, but it did not have the capability of shutting off the propane.  We added a second propane detection system that is designed to shut off the propane if a leak is detected (photo, upper left).  The system includes a solenoid valve which was plumbed into the propane system just after the propane regulator.  The wire from the detector would normally be connected directly to the solenoid valve, with the second lead on the valve being connected to ground.  For the EG-400 system, a normally closed relay is placed in the line from the detector to the solenoid valve.  That relay does not interrupt the connection between the detector and the valve under normal conditions.  However, the relay trigger wires are wired to the main EG-400 master relay.  If the system detects a fire, the Propane relay receives a signal and opens the circuit to the propane valve, thus shutting off the supply of propane.

 

 

 

 

 

 

The generator is plumbed for one nozzle using a "bulkhead" fitting {{5097T642}}.  The photos above show the fitting installed in the exhaust side of the generator box.  Testing confirmed that the spray pattern of the nozzle would cover the majority of the exhaust area, and "bounce" off of the top cover so that the other side of the engine received a significant amount of the fire suppression material.

In addition to the nozzle and temperature sensor (installed in a hole just below the wire loom towards the front of the generator box), the generator was wired with a "6062 Generator shut-down timer relay" (gray box mounted on the side of the generator).  This timer relay momentarily connects the stop and ground wires in the remote control loom if the EG-400 detects a fire.  The master relay powers the 6062 which makes the stop connection for approximately 5 seconds.

 

 

 

It is strongly recommended that a normally closed relay be inserted into the power supply to the auto-generator start module.  This will prevent a restart of the generator if a fire has been detected and the owner is away from the coach.  The relay trigger power is supplied from the EG-400 main relay.  The power supply wired to the auto-generator start module is cut and the normally closed wires from the relay are spliced in.  In this case, a four-stud terminal block is used to make the wiring cleaner and provide for easy trouble shooting. 

 

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